250kg/hr Compound Potato Chips Frying Plant
Semi-automatic Potato Crisps Production Line
Compound Potato Chips Baking Line
Introduction of Automatic Compound Potato Chips Line
The automatic compound potato chips line is for producing potato chips by using potato powder or potato flour as raw material. The main advantage of the compound potato chips line is the high efficiency of raw material utilization due to its recycling system which can recycle the residual dough and reuse them. The finished compound potato chips have a uniform shape and rich aroma, and they can be packed in paper tubes or small bags. At present, the most popular compound potato chips are Pringles and Lays.
Advantages of Compound Potato Chips Frying Plant
- Full automatic PLC control system, all of the control elements adopt internationally well-known brands, high precision, and reliability.
- Labor saving. The whole line is highly automatic, only 8 - 10 workers are needed to operate it.
- Provide whole factory planning, personnel planning, product material analysis, and technological formulation.
- Many different flavors could be made by spraying different flavored powder, such as tomato flavor, seaweed flavor, spicy flavor, and so on.
- The standard capacity of this automatic compound potato chips line is 250 kg/hr, but we can customize the complete production line based on your needs.
Main Processing Steps of Automatic Compound Potato Chips Line
Mixing→lifting→ dosing→ mixer→ lifting and spreading→ sheeting→ forming→ oil frying→ oil filtering→ spraying season→ cooling and collecting→ packaging
Main Machines Details of 250kg/hr Compound Potato Chips Plant
1. Dry Mixing Machine
The dry mixing machine is one of the important equipment in the automatic compound potato chips plant. It is used to mix the raw material.
| Dry mixer | |
| Dimension | 1080*1140*2350mm |
| Power | 2.6 KWH |
| Weight | 680KG |
| Machine Material | Full Stainless steel 304 |
| Voltage | 380V/50HZ |
| Capacity | 250 kg/hr |
2. Wet Mixer
Wet mixer is one of the important equipment of the complex potato chips production line. It can be used to mix the potato powder with water and to be ready for sheeting.
| Wet mixer | |
| Dimension | 2220mm*1390mm*1220mm |
| Power | 11.75 KWH |
| Weight | 1600KG |
| Machine Material | Full Stainless steel 304 |
| Voltage | 380V/50HZ |
| Capacity | 250kg/hour |
3. Stirring mixer
A stirring mixer is for mixing raw materials by stirring.
| Capacity | 200-250 kg/hr |
| Power | 12.5 kw |
| Dimension | 2300*1460*3280 mm |
| Weight | 1600 kg |
4. Sheeting Machine
The sheeting machine can spread the wet potato powder into the required thickness dough sheet. Advanced technology of Twin rollers design for good effect dough sheet.
| Sheeting machine | |
| Dimension | 3300mm*1500mm*2450 mm |
| Power | 19.25 KWH |
| Weight | 7000KG |
| Frame | U steel |
| Sheeting type | Twin roller |
| Sheeting roller | Solid roller |
| Bearing | SKF |
| Voltage | 380V/50HZ |
| Capacity | 250kg/hr |
5. Forming machine
Forming machine can be used to form the shape of the chips.
| Forming machine | |
| Dimension | 3380*1560*2000 mm |
| Power | 4.5 Kw |
| Weight | 1200KG |
| Frame | Stainless steel |
| Driver roller | Stainless steel |
| Assist roller | Stainless steel |
| Forming roller | Stainless steel |
| Conveyor | PU |
| Voltage | 380V/50HZ |
| Capacity | 250kg/hour |
6.Disintegrator system
A disintegrator system is used to recycle the leftover material.
| Disintegrator system | |
| Dimension | 1560*1160*2050 mm |
| Power | 8.6 KWH |
| Weight | 680KG |
| Machine Material | Full Stainless steel 304 |
| Voltage | 380V/50HZ |
| Capacity | 250kg/hour |
7. Frying machine
The fryer can be used to fry the chips and make the compound chips a fix shape.
| Dimension | 9100*1800*2430 mm |
| Power | 30 KWH |
| Weight | 6000KG |
| Frame | U steel |
| Frying tunnel | Stainless steel |
| cover | Stainless steel |
| Transfer conveyor | Stainless steel |
| Chips fixing system | Stainless steel |
| Chips disengage system | Stainless steel |
| Frying hood lift and down | Automatic Screw lifter |
| Oil tank | Including |
| Base Oil filter | Including |
| Oil recycle pipeline | Including |
| Capacity | 250 kg/hr |
8. Flavoring system with conveyor
A flavoring system with a conveyor can be used to flavor the chips with different flavoring. It is a good effect seasoning machine for spraying different flavoring powder.
| Dimension | 4300*2200*1800 mm |
| Power | 3 KWH |
| Weight | 900KG |
| Machine Material | Full Stainless steel 304 |
| Capacity | 250 kg/hr |
| Voltage | 380V/50HZ |
9. Food Conveyor
The conveyor is for conveying the finished potato chips to the packing line. With a PLC system inside, the operator can choose automatic control or manual control mode.
| Capacity | 200-250 kg/hr |
| Power | 1.5 kw |
| Dimension | 8000*1150*1100 mm |
| Weight | 960 kg |